Nicr ma ke keleawe poepoeHuina 180degere Papa Insulated Enameled Copper Wire
1.Material wehewehe nui
1)
ManganinʻO ia ka huila o 84% keleawe, 12% manganese, a me 4% nickel.
Hoʻohana ʻia ka uea Manganin a me ka foil i ka hana ʻana i nā mea pale, ʻo ia hoʻi ka ammeter shunt, no ka mea, ʻaneʻane ʻaneʻane ʻaʻole ka wela wela o ke kūpaʻa a me ke kūpaʻa lōʻihi. Ua lawelawe ʻia kekahi mau pale pale Manganin ma ke ʻano he kānāwai no ka ohm ma ʻAmelika Hui Pū ʻIa mai 1901 a 1990. Hoʻohana pū ʻia ka uea Manganin ma ke ʻano he conductor uila i nā ʻōnaehana cryogenic, e hōʻemi ana i ka hoʻoili wela ma waena o nā wahi e pono ai nā pili uila.
Hoʻohana pū ʻia ʻo Manganin i nā ana no ka noiʻi ʻana i nā hawewe haʻalulu kiʻekiʻe (e like me nā mea i hana ʻia mai ka pahū ʻana o nā mea pahū) no ka mea he haʻahaʻa kona naʻau akā he kiʻekiʻe ka ʻike hydrostatic pressure.
2)
Constantanahe keleawe-nickel alloy i ʻike ʻiaEureka, Holomua, aFerry. ʻO ka maʻamau he 55% keleawe a me 45% nickel. ʻO kāna hiʻohiʻona nui kona resistivity, ka mea mau ma luna o kahi ākea o nā mahana. Ua ʻike ʻia nā ʻāpana ʻē aʻe me nā koena wela haʻahaʻa like, e like me ka manganin (Cu86Mn12Ni2).
No ke ana ʻana i nā kānana nui loa, 5% (50 000 microstrian) a i ʻole, ʻo ka pauku annealed constantan (P alloy) ka mea koho maʻamau. ʻO Constantan ma kēia ʻano he ductile loa; a, ma nā anana lōʻihi o 0.125 iniha (3.2 mm) a lōʻihi, hiki ke hoʻopaʻa ʻia i>20%. E hoʻomanaʻo naʻe, ma lalo o nā kaʻina cyclic kiʻekiʻe e hōʻike ana ka P alloy i kekahi hoʻololi kūʻokoʻa mau me kēlā me kēia pōʻai, a e hoʻololi i ka neʻe ʻana i ka neʻe ʻana i ka ʻano kānana. Ma muli o kēia hiʻohiʻona, a me ka manaʻo o ka hāʻule ʻana o ka mānoanoa mua me ka hoʻopaʻa pinepine ʻana, ʻaʻole ʻōlelo maʻamau ka P alloy no nā noi cyclic strain. Loaʻa ka P alloy me nā helu STC o 08 a me 40 no ka hoʻohana ʻana i nā metala a me nā plastics, kēlā me kēia.
2. Enamelled Wire Introduction a me nā noi
ʻOiai i wehewehe ʻia he "enameled", ʻaʻole i uhi ʻia ka uea enameled me kahi papa o ka pena enamel a i ʻole me ka enamel vitreous i hana ʻia me ka pauka aniani. Hoʻohana maʻamau ka uea magnet hou i hoʻokahi a i ʻehā mau papa (ma ke ʻano o ka uea ʻano quad-film) o ka polymer film insulation, pinepine o ʻelua mau haku mele, e hāʻawi i kahi papa insulating paʻakikī. Hoʻohana ʻia nā kiʻiʻoniʻoni hoʻokaʻawale uea Magnet (no ka hoʻonui ʻana i ka pae wela) polyvinyl formal (Formar), polyurethane, polyimide, polyamide, polyster, polyester-polyimide, polyamide-polyimide (a i ʻole amide-imide), a me ka polyimide. Hiki ke hana i ka uwea magnet insulated polyimide a hiki i 250 °C. Hoʻonui pinepine ʻia ka insulation o ka uea mānoanoa mānoanoa a i ʻole rectangular ma ke kāʻei ʻana iā ia me kahi polyimide kiʻekiʻe a i ʻole fiberglass tape, a hoʻopau pinepine ʻia nā windings i hoʻopiha ʻia me kahi varnish insulating e hoʻomaikaʻi i ka ikaika insulation a me ka hilinaʻi lōʻihi o ka wili.
Hoʻopili ʻia nā ʻōwili kākoʻo ponoʻī me ka uwea i uhi ʻia me ʻelua mau papa, ʻo ka ʻaoʻao loa he thermoplastic e hoʻopaʻa i nā huli i ka wā i wela ai.
ʻO nā ʻano insulation ʻē aʻe e like me ka fiberglass yarn me ka varnish, ka pepa aramid, ka pepa kraft, ka mica, a me ka kiʻiʻoniʻoni polyester e hoʻohana nui ʻia a puni ka honua no nā noi like ʻole e like me nā transformers a me nā reactors. Ma ka ʻāpana leo, hiki ke loaʻa kahi uea i hana ʻia i ke kālā, a me nā insulators ʻē aʻe, e like me ka pulupulu (i hoʻopaʻa ʻia me kekahi ʻano coagulating agent/thickener, e like me ka beeswax) a me ka polytetrafluoroethylene (PTFE). He pulupulu, pepa, a siliki paha na mea insulation kahiko, aka, he mea pono wale no keia no na mea wela haahaa (a hiki i 105°C).
No ka maʻalahi o ka hana ʻana, aia kekahi uea magnet haʻahaʻa haʻahaʻa haʻahaʻa i hiki ke wehe ʻia e ka wela o ka soldering. 'O ia ho'i, hiki ke hana 'ia nā pili uila ma nā wēlau me ka wehe 'ole 'ana i ka insulation ma mua.
3.Chemical Composition a me ka waiwai nui o Cu-Ni Low Resistance Alloy
Papa Waiwai | CuNi1 | CuNi2 | CuNi6 | CuNi8 | CuMn3 | CuNi10 | |
Hui Kemika Nui | Ni | 1 | 2 | 6 | 8 | _ | 10 |
Mn | _ | _ | _ | _ | 3 | _ | |
Cu | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | |
ʻO ka wela o ka lawelawe mau loa (oC) | 200 | 200 | 200 | 250 | 200 | 250 | |
Hiki ke pale i ka 20oC (Ωmm2/m) | 0.03 | 0.05 | 0.10 | 0.12 | 0.12 | 0.15 | |
Māmā (g/cm3) | 8.9 | 8.9 | 8.9 | 8.9 | 8.8 | 8.9 | |
ʻO ka hoʻoili wela (α×10-6/oC) | <100 | <120 | <60 | <57 | <38 | <50 | |
Ikaika U'i (Mpa) | ≥210 | ≥220 | ≥250 | ≥270 | ≥290 | ≥290 | |
EMF vs Cu(μV/oC)(0~100oC) | -8 | -12 | -12 | -22 | _ | -25 | |
Kakahi hehee (oC) | 1085 | 1090 | 1095 | 1097 | 1050 | 1100 | |
Hoʻolālā Micrographic | austenite | austenite | austenite | austenite | austenite | austenite | |
Waiwai Magnetic | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole | |
Papa Waiwai | CuNi14 | CuNi19 | CuNi23 | CuNi30 | CuNi34 | CuNi44 | |
Hui Kemika Nui | Ni | 14 | 19 | 23 | 30 | 34 | 44 |
Mn | 0.3 | 0.5 | 0.5 | 1.0 | 1.0 | 1.0 | |
Cu | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | ʻO Bal | |
ʻO ka wela o ka lawelawe mau loa (oC) | 300 | 300 | 300 | 350 | 350 | 400 | |
Hiki ke pale i ka 20oC (Ωmm2/m) | 0.20 | 0.25 | 0.30 | 0.35 | 0.40 | 0.49 | |
Māmā (g/cm3) | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | 8.9 | |
ʻO ka hoʻoili wela (α×10-6/oC) | <30 | <25 | <16 | <10 | <0 | <-6 | |
Ikaika U'i (Mpa) | ≥310 | ≥340 | ≥350 | ≥400 | ≥400 | ≥420 | |
EMF vs Cu(μV/oC)(0~100oC) | -28 | -32 | -34 | -37 | -39 | -43 | |
Kakahi hehee (oC) | 1115 | 1135 | 1150 | 1170 | 1180 | 1280 | |
Hoʻolālā Micrographic | austenite | austenite | austenite | austenite | austenite | austenite | |
Waiwai Magnetic | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole | ʻaʻole |