Wehewehe Huahana
TM-1 Bimetallic Strip (0.1mm Mānoanoa × 100mm Laulā)
ʻIke Huahana
TM-1
ʻāpana bimetallicʻO (0.1mm × 100mm), kahi mea hana i hana ʻia me ka pololei mai Tankii Alloy Material, he ʻāpana composite lahilahi i haku ʻia me ʻelua mau alloys like ʻole me nā coefficients hoʻonui thermal ʻokoʻa—i hoʻopaʻa ʻia ma o kā mākou ʻenehana hoʻolaha wela ponoʻī. Hoʻonohonoho ʻia no nā noi ultra-thin e koi ana i ka miniaturization a me ka hana thermal hilinaʻi, hoʻohui kēia ʻāpana i kahi mānoanoa paʻa 0.1mm (kūpono no nā mea hana compact) me ka laulā maʻamau 100mm (kūpono no ka ʻike ʻana i ka mahana nui a i ʻole ka hana ʻana i ka batch). Ma ka hoʻohana ʻana i ka ʻike loea o Huona i ka hana composite lahilahi, hāʻawi ka papa TM-1 i ka ʻike thermal kūikawā, ka deformation like, a me ka hoʻopaʻa interfacial ikaika—e lilo ia i ʻāpana koʻikoʻi no nā micro-thermostats, nā compensators mahana pololei, a me nā mea pale overheat miniaturized.
Nā Hoʻonohonoho Maʻamau a me ka Hoʻonohonoho Koʻikoʻi
- Papa Huahana: TM-1 (papa bimetallic kūikawā, i hana ʻia no ka pane wela ʻana o ke ana lahilahi loa)
- Kikoʻī Ana: mānoanoa 0.1mm (ʻae ʻia: ±0.003mm) × laulā 100mm (ʻae ʻia: ±0.15mm)
- ʻAno Hui Pū ʻIa: ʻO ka maʻamau, he papa hoʻonui kiʻekiʻe (e laʻa, Cu-Mn-Zn alloy, α≈20 × 10⁻⁶ / ℃) a me kahi papa hoʻonui haʻahaʻa (e laʻa, Fe-Ni 36 alloy, α≈1.6 × 10⁻⁶ / ℃), me ka ikaika ʻoki interfacial ≥145 MPa (i hoʻāʻo ʻia no GB / T 14985)
- Nā Kūlana Kūlike: Pili i ka GB/T 14985-2017 (kūlana Kina noʻāpana bimetallics) a me IEC 60694 no nā ʻāpana kaohi wela
- Mea Hana: Tankii Alloy Material, i hōʻoia ʻia e ISO 9001 a me ISO 14001, me nā hiki ke ʻōwili lahilahi a me ka ʻoki pololei i loko o ka hale
Nā Pōmaikaʻi Koʻikoʻi (vs. Nā ʻĀpana Bimetallic Maʻamau a me ka Mānoanoa)
ʻO ke kaha TM-1 (0.1mm × 100mm) e kū nei no kona hoʻolālā lahilahi loa a me ke kūpono no ka laulā nui:
- ʻO ka pololei loa: ʻO ka mānoanoa 0.1mm (30% lahilahi ma mua o nā kaha 0.15mm maʻamau) e hiki ai ke hoʻohui ʻia i loko o nā micro-devices (e laʻa me nā sensor hiki ke hoʻokomo ʻia, nā mea haki kaapuni miniaturized) me ka mālama ʻana i ka like ʻana o ka mānoanoa paʻa (± 0.003mm) e pale aku i ka deformation thermal like ʻole.
- Hoʻonui ʻia ka ʻike wela: Hāʻawi ka lakio coefficient hoʻonui kiʻekiʻe (~12.5:1) i kahi curvature i hoʻoulu ʻia e ka mahana o 12-15 m⁻¹ (ma 100 ℃ vs. 25 ℃) - 20% kiʻekiʻe ma mua o nā ʻāpana mānoanoa (0.3mm+), e hōʻoiaʻiʻo ana i ka hana wikiwiki i nā mea hana mana haʻahaʻa.
- Ka laulā nui no ka hana ʻana i ka batch: kūlike ka laulā maʻamau 100mm i nā nui o nā panela stamping ʻoihana, e ʻae ana i ka hana like ʻana o 50+ mau ʻāpana micro (e laʻa, nā pilina thermostat) no kēlā me kēia kaha—e hoʻemi ana i ka manawa hana ma 40% vs. nā kaha ākea haiki.
- Hoʻopili Interfacial Ikaika: Hoʻopau ka ʻenehana hoʻopili diffusion ponoʻī i ka delamination ʻoiai ma hope o 8,000 mau pōʻaiapuni thermal (-40℃ a i 180℃) - e hoʻoponopono ana i ka pilikia maʻamau o nā bimetallics lahilahi (≤0.1mm) e maʻalahi ana i ka hoʻokaʻawale ʻana o ka papa.
- ʻO ka hiki ke hana mīkini maikaʻi loa: ʻO ke ana lahilahi loa e hiki ai ke ʻoki laser i nā ʻano liʻiliʻi paʻakikī (ka nui o ka hiʻohiʻona liʻiliʻi: 0.5mm) a me ke kulou paʻa (radius ≥1 × mānoanoa) me ka ʻole o ka haki ʻana—koʻikoʻi no ka ʻākoakoa ponoʻī o nā mea paʻa.
Nā Kikoʻī ʻenehana
| ʻAno | Waiwai (Maʻamau) |
| Mānoanoa | 0.1mm (hoʻomanawanui: ±0.003mm) |
| Ka laulā | 100mm (ʻae ʻia: ±0.15mm) |
| Ka lōʻihi no kēlā me kēia ʻōwili | 50m – 200m (ʻoki ʻia i ka lōʻihi: ≥50mm) |
| Ka Lākiō Hoʻonui Wela (Papa Kiʻekiʻe/Haʻahaʻa) | ~12.5:1 |
| Pae Mahana Hana | -40℃ a i 180℃ (hoʻomau); Pōkole: a hiki i 220℃ (≤30 mau minuke) |
| Ka ʻokoʻa o ka mahana hana | ±2℃ (ma nā wahi i helu ʻia: 50℃ – 150℃) |
| Ikaika ʻokiʻoki Interfacial | ≥145 MPa |
| Ikaika Uila (Transverse) | ≥470 MPa |
| Elongation (25 ℃) | ≥10% |
| Ke kū'ē (25 ℃) | 0.17 – 0.30 Ω·mm²/m |
| ʻO ka ʻOʻoleʻa o ka ʻIli (Ra) | ≤0.6μm (hoʻopau wili) |
Nā kikoʻī huahana
| Mea | Nā kikoʻī |
| Hoʻopau ʻili | Hoʻopau wili (ʻaʻohe oxide) a i ʻole passivated (koho, no ke kūpaʻa ʻana i ka paʻakai 72-hola) |
| Palahalaha | ≤0.06mm/m (koʻikoʻi no ka hoʻopaʻa like ʻana a me ka hoʻololi wela) |
| Ka maikaʻi o ka hoʻopaʻa ʻana | 100% ka hoʻopaʻa ʻana o ka interfacial (ʻaʻohe hakahaka >0.03mm², i hōʻoia ʻia ma o ka nānā ʻana o X-ray) |
| Ka hiki ke hoʻopaʻa ʻia | ʻO ke koho tin-plating (2-3μ mānoanoa) no ka hoʻonui ʻana i ka solderability i nā micro-connections |
| Ka hoʻopili ʻana | Hoʻopaʻa ʻia me ka vacuum i loko o nā ʻeke anti-oxidation me nā desiccants; nā spools plastik (120mm ke anawaena) e pale aku i ka splinting strip |
| Hoʻopilikino ʻana | Hoʻoponopono ʻana i ka mahana hana (40 ℃ - 180 ℃), ka ʻoki ʻana i ka laulā (ka palena iki he 10mm), a me nā ʻano hana liʻiliʻi i hoʻopaʻa mua ʻia |
Nā Hoʻohana Maʻamau
- Nā Micro-Thermostat: Ka hoʻomalu ʻana i ka mahana i nā mea hiki ke komo (e like me nā uaki akamai), nā mea hoʻoluʻolu insulin lapaʻau, a me nā ʻōnaehana HVAC miniaturized (kūpono ka mānoanoa 0.1mm i nā hoʻolālā lahilahi).
- Ka Palekana ʻana i ka Wela Kiʻekiʻe: Nā mea haki kaapuni no nā pila lithium-ion (e like me nā pila drone, nā pepeiao pepeiao uea ʻole) a me nā micro-motors (pale ka hoʻāla wikiwiki ʻana i ka holo ʻana o ka wela).
- ʻIke ʻĀpana Nui: Nā ʻāpana profiling thermal no nā papa PCB (uhi ka laulā 100mm i nā ʻāpana he nui) a me nā mea uila maʻalahi (pane mahana like ma ke kaha).
- Nā Uila Mea kūʻai aku: Nā mea hoʻoikaika wela no nā poho wela kamepiula lawe, nā mana hoʻomalu fuser mīkini paʻi, a me nā modula pale pila kelepona akamai.
- Nā Hana Liʻiliʻi ʻOihana: Nā shim e hoʻoponopono ana i ka mahana no nā mea ʻike MEMS (e laʻa me nā mea ʻike kaomi i nā kaʻa kūʻokoʻa) a me nā kuapo wela liʻiliʻi no nā mea hana IoT.
Hoʻāʻo pono ʻia kēlā me kēia pūʻulu o nā ʻāpana TM-1 (0.1mm × 100mm) no ka Tankii Alloy Material: ka hōʻoia ʻana o ka ikaika shear interfacial, nā hoʻāʻo kūpaʻa wela 1000-cycle, a me ka nānā ʻana i nā dimensional ma muli o ka laser. Loaʻa nā laʻana manuahi (100mm × 50mm) a me nā curvature thermal vs. nā piʻo mahana ma ke noi. Hāʻawi kā mākou hui loea i ke kākoʻo i hana kūikawā ʻia—me ka hoʻonui ʻana i ka papa alloy no nā mahana actuation kikoʻī a me nā alakaʻi hana micro-stamping—e hōʻoia i ka hoʻokō ʻana o ke kaha i nā koi o nā noi compact, kiʻekiʻe-pololei.
Ma mua: Uea Alloy Resistance Enameled Tankii NiCr2080 Aʻe: ʻO ke kaula uila kiʻekiʻe 6J12 Manganin Alloy Strip 0.19mm mānoanoa × 100mm ka laulā